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  1. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    Heads damaged
  2. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    Head damaged
  3. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    Pistons look fine. Contact Frank to ship heads for rebuild
  4. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    I removed the valve cover and 1 valve was destroyed. The others looked fine. Timing belt was tight appeared not to have jumped... I need to remove the head. I couldn't find a valve12MM TRIPLE SQUARE CYLINDER HEAD BOLT TOOL locally - autozone, etc. I ordered one online. Should be here Monday.
  5. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    The engine seized on me last night. Pull valve cover and they are a mess.... Trying to determine what happened. It appeared the IP was louder than normal. Strange thing other than the 4-5 revolutions when it was cold, it ran really well before the IP head seal change. . Last night I was taking...
  6. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    Log File
  7. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    The mechanical timing was way advanced. Now retard to slightly advanced. Now hope to see how it starts tomorrow. "log on Malones" Is there a link on how to do this? thanks
  8. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    After re-seating MAP and CTS. 2 Faults Found: 17068 - Glow Plug Control Module (J179) P0684 - 35-10 - Implausible Signal - Intermittent 17656 - Start of Injection Timing Regulation P1248 - 35-10 - Control Deviation - Intermittent
  9. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    I worked on the glow plugs last week and the only code was the glow plugs. I unplugged the CTS and maybe I need to re-seat the plug. I've never seen the no MAF code. Hopefully today I can't get the codes resolved. Should have rebuilt the injection pump while changing the timing belt.It is...
  10. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    I'm installing my IP head seal today and I am trying to rotate the engine to determine if the plunger is all the way out. I tried jacking up the rear, placing in 5th gear and turning the tires but engine is not turning. It is safe to rotate the engine by turning the 19mm bolt the connects to...
  11. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    In the morning it will crank 4-5 (revolutions) before starting. After it warms up, shutoff and it will start first revolution. Today it was 55 degrees and at lunch time started after 4-5 revolutions. Tonight I verified no leaks, re-tightened all clamps on fuel lines. All fuel lines are new. I...
  12. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    All the leaks are gone; I noticed the crank time is taking 4 to 5 cranks before starting since I replaced the seals. After starting, it starts on the first crank. When I go to lunch, its the same thing, 3-4 cranks. Today with temps around 58 it should have started on first crank. Also, the...
  13. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    Hey Motohead1, Hope all is well with you. I finally put 32 inch tires on my truck. A guy bought a new jeep and replaced the tires and rims. I bought 5 brand new tires and rims for 350.00. I had to buy adapters. Brought my RPMs down to 2200 @ 70mph. I had a bad leak at the injection pump This...
  14. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    I recently purchased a reman transmission form autozone. I placed the truck on stands to verify leaks, etc. I noticed the transmission is loud when engaged in gear. When I place in neutral and press the clutch, quiets down, when released it is noisy. When we installed it, unlike the previous...
  15. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    Thanks. Do you know of a pump that will?
  16. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    I liked the idea so I ordered a Rubber Fuel Transfer Vacuum Fuel Line Hand Primer Pump Bulb. Can't have too many options. Especially when it comes to priming a diesel. I read somewhere that they make an inline fuel pump that if it fails will continue to allow the IP to pull fuel. However, I...
  17. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    Here is the pump that came out of the beetle. I removed the "T" and placed a check valv3. Will the IP still pull fuel through the pump although the pump is not functioning? Looking at swap on the conversion site, why did you choose the Cummins pump if you don't need one?
  18. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    I looked at your pictures. It appears no mods were needed as far mounting. I would like to use the Cummins pump like you have, you know it is made better. As you said, I read that is doesn't need a lift pump but the 2002 New Beetle that the engine came out of had a fuel pump in the tank. When...
  19. Isuzu pickup space cab TDI swap wiring harness

    Volkswagen Diesels
    I I completed the transmission install. Really line how smooth the gears change. Drove to beach over weekend. After leaving work today it was running great but suddenly cut off. I notices a hose was leaking fuel. Cut end off and re-attached. Hard to prime but got is running and make it to...
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