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Link to ZF transmission specs PDF files:
ZF S542 Reman Specs (29 KB)
ZF S542 Transmission Years (29 KB)
ZF S547 Datasheet (85 KB)
ZF S547 Service Tips (844 KB)
ZF S6650 Datasheet (162 KB)
ZF Application Progression Chart (13 KB)
ZF Cross Reference Chart (116 KB)
5 & 6 Speed:
http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp?resultUrl=http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp&applicationGroupID=&sessionAttribute=xmlRoot&divisionShortcut=&applicationID=18149&languageISOCode=EN&businessUnitShortcut=&productFormID=&productGroupID=17903&productTypeID=17981&productTechnicID=12141&serviceUrl=http://apps01.zf.com/zf.productDataBase/service/applicationLayerSelect
9 Speed:
http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp?resultUrl=http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp&applicationGroupID=&sessionAttribute=xmlRoot&divisionShortcut=&applicationID=18149&languageISOCode=EN&businessUnitShortcut=&productFormID=&productGroupID=17903&productTypeID=17979&productTechnicID=12141&serviceUrl=http://apps01.zf.com/zf.productDataBase/service/applicationLayerSelect
12 & 16 Speed:
http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp?resultUrl=http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp&applicationGroupID=&sessionAttribute=xmlRoot&divisionShortcut=&applicationID=18149&languageISOCode=EN&businessUnitShortcut=&productFormID=&productGroupID=17903&productTypeID=17978&productTechnicID=12141&serviceUrl=http://apps01.zf.com/zf.productDataBase/service/applicationLayerSelect
Quick Reference for ZF:
ZF Transmission Data Summary
S542 Gas Units
• Model Year 1987  1995
• 1992 and newer applications have the electronic speedo.
• On all 4 x 4 and Superduty applications, the speedo cable connects to either the parking brake or the transfer case.
• 19871991 4 x 2 applications have a 7 or 8 tooth speedo that connects via the transmission.
• 4 x 4 units are used in 4 x 2 superduty applications.
• If a 4 x 2 vehicle is equipped with electronic speedo, use O.E. speedo plug number F2UZ 7H183A.
• 1307 050 064ZW only used in UPS vehicles.
• S542 units are not interchangeable with S547 units.
• Gas units must use ZF recommended Dexron Il/MERCON® XT2 QDX or DDX equivalent.
• Available in 4.9/5.8 engine as well as 7.5 Gas
• 5.72.076 ratio
• 4WD: 31 spl output
• 2WD trans 619mm OAL to Flange
S542 Diesel Units
• Ratios avail 5.720.76 4.140.77
• 6.9 / 7/3 engines
• Model Year 1987 – 19941/2
• 1992 and newer applications have the electronic speedo.
• On all 4 x 4 and Superduty applications, the speedo cable connects to either the parking brake or the transfer case.
• 19871991 4 x 2 applications have a 7 or 8 tooth speedo that connects via the transmission.
• 4 x 4 units are used in 4 x 2 Superduty applications.
• If a 4 x 2 vehicle is equipped with electronic speedo, use O.E. speedo plug number F2UZ 7H183A.
• 1307 050 103ZW only used in UPS vehicles.
• S542 units are not interchangeable with S547 units.
• Diesel units must use ZF recommended Dexron Il/MERCON® XT2 QDX or DDX equivalent
• 4WD: 31 spl output.
• 2WD trans 619mm OAL to Flange
S547 Gas Units
• Model Year 1996  1997
• 1317 050 007 and 1317 050 013 [7.5 Gas Units] are 100% interchangeable.
(What is different about the 1317 050 006 7.5 unit?)
• S547 units are not interchangeable with S542 units.
• Gas units must use ZF recommended Dexron Il/MERCON® XT2 QDX or DDX equivalent.
• Gas Units are shown for 4.9/5.8 engine, as well as 7.5 engine
• all show 5.720.76 ratio
• 4WD: 31 spl output
• 684mm OAL 2WD to ctr of ujoint in yoke
S547 Diesel Units
Ratio 5.08 1st; .77 reverse
S547M Gas Units
• S547M Model Year 1999  current
• S547M units are not interchangeable with S547 units.
• Gas units must use Ford Synthetic Mercon E6AZ 19582B or Castrol TransmaxS.
• Gas units used with 5.4 and 6.8 engines
• All show 5.720.76 ratio
• 4WD: 31 spl output
• 684mm OAL 2WD to ctr of ujoint in yoke
Ford S6650 Diesel
• Model Year 1999 – 2000
• Application 7.3L Diesel
• S6650 standard torque transmissions may be replaced with the S6650 High Torque transmissions.
• Diesel units must use ZF recommended Dexron II/MERCON® XT2 QDX or DDX equivalent.
• 5.790.72 ratio
• Internal oil pump for lubrication and cooling
• Rated to 500 ftlbs input torque
• Wt: 235 lbs
• 4WD: 24 spl output
S6650 High Torque Diesel
• Model Year 2001 – current
• S6650 standard torque transmissions may be replaced with the S6650 High Torque transmissions.
• S6650 High Torque transmissions may not be substituted with the standard torque transmissions.
• Diesel units must use ZF recommended Dexron II/MERCON® XT2 QDX or DDX equivalent.
• Application 7.3L Diesel
• 5.790.72 ratios
• Internal oil pump for lubrication and cooling
• Rated to 520 ftlbs input torque
• GCW 26,000 lbs.
• Wt: 235 lbs
• 4WD: 24 spl output
Ford S6650 Gas
• Model Year 2002
• Application 6.8/5.4 Gas
• Gas units must use ZF recommended Dexron II/MERCON® XT2 QDX or DDX equivalent.
• 5.790.72 ratio
• 4WD: 24 spl output
• OAL 842mm to flange 2WD
Ford S6750
• Model Year 03?
• 6S750 Transmissions may not be substituted with the S6650 transmissions.
• 6S750 OAL 2wd 766.3mm
• 6S750 ratios 5.79,3.30, 2.10,1.31,1,.72,5.23
• 6S750 ratios dry wt 235lbs, oil cap 6.0L GCW 30,000lbs
• Rated to 560 ft lbs input torque
• Wt: 235 lbs
• Oil Capacity 6.0L
• Internal oil pump for lubrication and cooling
• 4WD: 34 spl output
Schlep
ZF S542 Reman Specs (29 KB)
ZF S542 Transmission Years (29 KB)
ZF S547 Datasheet (85 KB)
ZF S547 Service Tips (844 KB)
ZF S6650 Datasheet (162 KB)
ZF Application Progression Chart (13 KB)
ZF Cross Reference Chart (116 KB)
5 & 6 Speed:
http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp?resultUrl=http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp&applicationGroupID=&sessionAttribute=xmlRoot&divisionShortcut=&applicationID=18149&languageISOCode=EN&businessUnitShortcut=&productFormID=&productGroupID=17903&productTypeID=17981&productTechnicID=12141&serviceUrl=http://apps01.zf.com/zf.productDataBase/service/applicationLayerSelect
9 Speed:
http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp?resultUrl=http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp&applicationGroupID=&sessionAttribute=xmlRoot&divisionShortcut=&applicationID=18149&languageISOCode=EN&businessUnitShortcut=&productFormID=&productGroupID=17903&productTypeID=17979&productTechnicID=12141&serviceUrl=http://apps01.zf.com/zf.productDataBase/service/applicationLayerSelect
12 & 16 Speed:
http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp?resultUrl=http://www.zf.com/content/en/import/zf_konzern/startseite/produkte/ProductContentPage.jsp&applicationGroupID=&sessionAttribute=xmlRoot&divisionShortcut=&applicationID=18149&languageISOCode=EN&businessUnitShortcut=&productFormID=&productGroupID=17903&productTypeID=17978&productTechnicID=12141&serviceUrl=http://apps01.zf.com/zf.productDataBase/service/applicationLayerSelect
Quick Reference for ZF:
ZF Transmission Data Summary
S542 Gas Units
• Model Year 1987  1995
• 1992 and newer applications have the electronic speedo.
• On all 4 x 4 and Superduty applications, the speedo cable connects to either the parking brake or the transfer case.
• 19871991 4 x 2 applications have a 7 or 8 tooth speedo that connects via the transmission.
• 4 x 4 units are used in 4 x 2 superduty applications.
• If a 4 x 2 vehicle is equipped with electronic speedo, use O.E. speedo plug number F2UZ 7H183A.
• 1307 050 064ZW only used in UPS vehicles.
• S542 units are not interchangeable with S547 units.
• Gas units must use ZF recommended Dexron Il/MERCON® XT2 QDX or DDX equivalent.
• Available in 4.9/5.8 engine as well as 7.5 Gas
• 5.72.076 ratio
• 4WD: 31 spl output
• 2WD trans 619mm OAL to Flange
S542 Diesel Units
• Ratios avail 5.720.76 4.140.77
• 6.9 / 7/3 engines
• Model Year 1987 – 19941/2
• 1992 and newer applications have the electronic speedo.
• On all 4 x 4 and Superduty applications, the speedo cable connects to either the parking brake or the transfer case.
• 19871991 4 x 2 applications have a 7 or 8 tooth speedo that connects via the transmission.
• 4 x 4 units are used in 4 x 2 Superduty applications.
• If a 4 x 2 vehicle is equipped with electronic speedo, use O.E. speedo plug number F2UZ 7H183A.
• 1307 050 103ZW only used in UPS vehicles.
• S542 units are not interchangeable with S547 units.
• Diesel units must use ZF recommended Dexron Il/MERCON® XT2 QDX or DDX equivalent
• 4WD: 31 spl output.
• 2WD trans 619mm OAL to Flange
S547 Gas Units
• Model Year 1996  1997
• 1317 050 007 and 1317 050 013 [7.5 Gas Units] are 100% interchangeable.
(What is different about the 1317 050 006 7.5 unit?)
• S547 units are not interchangeable with S542 units.
• Gas units must use ZF recommended Dexron Il/MERCON® XT2 QDX or DDX equivalent.
• Gas Units are shown for 4.9/5.8 engine, as well as 7.5 engine
• all show 5.720.76 ratio
• 4WD: 31 spl output
• 684mm OAL 2WD to ctr of ujoint in yoke
S547 Diesel Units
Ratio 5.08 1st; .77 reverse
S547M Gas Units
• S547M Model Year 1999  current
• S547M units are not interchangeable with S547 units.
• Gas units must use Ford Synthetic Mercon E6AZ 19582B or Castrol TransmaxS.
• Gas units used with 5.4 and 6.8 engines
• All show 5.720.76 ratio
• 4WD: 31 spl output
• 684mm OAL 2WD to ctr of ujoint in yoke
Ford S6650 Diesel
• Model Year 1999 – 2000
• Application 7.3L Diesel
• S6650 standard torque transmissions may be replaced with the S6650 High Torque transmissions.
• Diesel units must use ZF recommended Dexron II/MERCON® XT2 QDX or DDX equivalent.
• 5.790.72 ratio
• Internal oil pump for lubrication and cooling
• Rated to 500 ftlbs input torque
• Wt: 235 lbs
• 4WD: 24 spl output
S6650 High Torque Diesel
• Model Year 2001 – current
• S6650 standard torque transmissions may be replaced with the S6650 High Torque transmissions.
• S6650 High Torque transmissions may not be substituted with the standard torque transmissions.
• Diesel units must use ZF recommended Dexron II/MERCON® XT2 QDX or DDX equivalent.
• Application 7.3L Diesel
• 5.790.72 ratios
• Internal oil pump for lubrication and cooling
• Rated to 520 ftlbs input torque
• GCW 26,000 lbs.
• Wt: 235 lbs
• 4WD: 24 spl output
Ford S6650 Gas
• Model Year 2002
• Application 6.8/5.4 Gas
• Gas units must use ZF recommended Dexron II/MERCON® XT2 QDX or DDX equivalent.
• 5.790.72 ratio
• 4WD: 24 spl output
• OAL 842mm to flange 2WD
Ford S6750
• Model Year 03?
• 6S750 Transmissions may not be substituted with the S6650 transmissions.
• 6S750 OAL 2wd 766.3mm
• 6S750 ratios 5.79,3.30, 2.10,1.31,1,.72,5.23
• 6S750 ratios dry wt 235lbs, oil cap 6.0L GCW 30,000lbs
• Rated to 560 ft lbs input torque
• Wt: 235 lbs
• Oil Capacity 6.0L
• Internal oil pump for lubrication and cooling
• 4WD: 34 spl output
Schlep
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